Ukomisa ukutshiza yeyona teknoloji isetyenziswa kakhulu kubuchwephesha bolwelo kunye nakwishishini lokomisa. Itekhnoloji yokumisa ifaneleke kakhulu ekuveliseni umgubo oqinileyo okanye imveliso yesuntswana kwizinto ezingamanzi, ezinje: isisombululo, i-emulsion, ukunqunyanyiswa kunye ne-pumpable paste ithi, ngenxa yesi sizathu, xa ubukhulu besuntswana kunye nokuhanjiswa kweemveliso zokugqibela, iziqulatho zamanzi ezishiyekileyo, ubunzima. Uxinaniso kunye nemilo yamasuntswana kufuneka ihlangabezane nomgangatho ochanekileyo, ukomiswa kokutshiza yenye yezona teknoloji zifunwayo.
Sitshiza Isomisi somjikelo ovulekileyo kunye nokuhamba, i-centrifugal atomization. Emva kokumisa komoya okuphakathi kwangethuba, izihluzi zomoya ezisebenzayo eziphakathi kwaye zihluzwe ngokwemiyalelo yokusebenza ngokutsalwa kwaye emva koko zifudunyezwe sisivuthelo sesifutha esisebenza kakuhle kakhulu singene kwisitshizi somoya oshushu esomisa inqaba engundoqo. Emva kwezinto ezimanzi ngokuhambelana nomyalelo wokusebenza kwepompo ye-peristaltic, i-atomizer kwi-rotation ye-high-speed, amandla e-centrifugal ahlakazwa abe ngamathontsi amancinci. Kwi-Spray yomisa inqaba ephambili kunye nomoya oshushu kumathontsi amancinci omiswe ngokupheleleyo ngokutshintshiselana kobushushu kunye nemveliso ecaleni kwendlela ethile, emva koko ngenkanyamba ukufezekisa ukwahlukana, izinto eziqinileyo ziyaqokelelwa, zihluzwe kwaye emva koko zikhuphe i-gaseous medium. Tshiza yonke inkqubo ngokulula ukuyicoca, akukho ziphelo zifileyo, ngokuhambelana neemfuno ze-GMP.
Amanqaku:
1. Uqhagamshelwano kunye namathontsi omoya oshushu: isixa esaneleyo somoya oshushu ongenayo i-spray drying room kufuneka ithathelwe ingqalelo i-hot gas flow direction kunye ne-angle, nokuba iyahamba, i-countercurrent okanye i-mixed flow, ukuqinisekisa uqhagamshelwano olupheleleyo kunye ne-droplet. ukutshintshiselana kobushushu okwaneleyo.
2. Ukutshiza: Inkqubo ye-atomizer yokutshiza kufuneka iqinisekise ukuhanjiswa kwesayizi yethontsi efanayo, nto leyo iyimfuneko. Ngenxa yokuba ukuze kuqinisekiswe ukuba izinga lokupasa komgangatho wemveliso.
3. Kwaye i-engile ye-engile yekhowuni yoyilo lombhobho: Sifumana idatha yobungqina obuvela kwimveliso yeqela eliphantse libe liwaka le-Spray Dryer, kwaye sinokubelana.
Uphawu:
1. Ukutshiza isantya sokumisa, xa i-liquid yezinto eziphathekayo i-atomized, indawo ephezulu yanda kakhulu, kunye nomoya oshushu odibeneyo kunye nenkqubo, umzuzu unokuba ngu-95% -98% wokunyuka komswakama, ixesha lokumisa imizuzwana embalwa, ngakumbi. izinto ezingeva lubushushu zomile.
2. Imveliso inokufanelana okulungileyo, i-fluidity ephezulu kunye nokunyibilika, ukucoceka kunye nomgangatho omhle.
3. Inkqubo yokuvelisa i-Spray Dryer yenziwe lula, kulula ukuyisebenzisa ukulawula. Ngomxholo womswakama we-40-60% (kwizinto ezikhethekileyo, ukuya kwi-90%) ye-liquid inokomiswa kwimveliso ye powder, emva kokumisa ngaphandle kokutyumza kunye nokuhlola ukunciphisa iinkqubo zokuvelisa, ukuphucula ukucoceka kwemveliso. Ubungakanani, ubuninzi obuninzi, umswakama, ngaphakathi koluhlu oluthile lunokulungelelaniswa ngokutshintsha iimeko zokusebenza, ukulawula kunye nokulawula kulula kakhulu.
Umzekelo/Into | 5 | 25 | 50 | 100 | 150 | 200 | 500 | 800 | 1000 | 2000 | 3000 | 4500 | 6500 | ||
ubushushu bomoya ongenileyo(°C) | 140-350 Ulawulo oluzenzekelayo | ||||||||||||||
ubushushu bomoya obuphumayo(°C) | 80-90 | ||||||||||||||
Indlela ye-Atomizing | Isantya esiphezulu se-atomizer ye-centrifugal (ukuhanjiswa koomatshini) | ||||||||||||||
Ukuguquka kwamanzi umda ophezulu (kg/h) | 5 | 25 | 50 | 100 | 150 | 200 | 500 | 800 | 1000 | 2000 | 3000 | 4500 | 6500 | ||
Isantya esiphezulu umda (rpm) | 25000 | 22000 | 21500 | 18000 | 16000 | 12000-13000 | 11000-12000 | ||||||||
Idiskhi yokutshiza idiameter (mm) | 60 | 120 | 150 | 180-210 | Ngokwemfuno yenkqubo yobugcisa | ||||||||||
umthombo wobushushu | Umbane | umphunga + umbane | Umphunga + umbane, ioyile yamafutha, irhasi, isitovu esiqhumayo | ||||||||||||
Umbane wokufudumeza amandla umda ophezulu (kw) | 12 | 31.5 | 60 | 81 | 99 | Ukusebenzisa omnye umthombo wobushushu | |||||||||
Imilinganiselo (L×W×H) (m) | 1.6×1.1×1.75 | 4×2.7×4.5 | 4.5×2.8×5.5 | 5.2×3.5×6.7 | 7×5.5×7.2 | 7.5×6×8 | 12.5×8×10 | 13.5×12×11 | 14.5×14×15 | Kumiselwe ngokweyona meko | |||||
Imveliso yomgubo izinga lokubuyisela | Malunga ne-95% |
I-Spray Dryer, i-Spray drying tower yinkqubo yokwenza ulwelo kunye neshishini lenkqubo yokomisa yeyona isetyenziswa kakhulu. Eyona nto ifanelekileyo kwimveliso ye powder evela kwi-emulsions yokumiswa, izisombululo, i-emulsions kunye ne-paste liquid, imveliso eqinile ye-granular. Ngaloo ndlela, xa imveliso egqityiweyo yokusabalalisa ubungakanani be-particle, i-residual content content, i-bulk density kunye ne-particle shape ihambelana nomgangatho ochanekileyo, i-Spray Dryer ilungele inkqubo yokomisa.
Iimveliso zeMichiza: PAC, iidayi ezisasaza, iidayi ezisebenzayo, ii-catalysts eziphilayo, i-silica, umgubo wokuhlamba, i-zinc sulfate, i-silica, i-sodium silicate, i-potassium fluoride, i-calcium carbonate, i-potassium sulfate, i-catalysts ye-inorganic, enye kunye nezinye iintlobo zenkunkuma.
Ukutya: ii-amino acids, iivithamini, amaqanda, umgubo, ukutya kwamathambo, izinongo, iiprotheyini, umgubo wobisi, ukutya kwegazi, umgubo wesoya, ikofu, iti, iswekile, ipotassium sorbate, i-pectin, iziqholo kunye neziqholo, ijusi yemifuno, igwele, istatshi, njl. .
Ceramics: Alumina, zirconia, magnesia, titania, titanium, magnesium, kaolin, udongwe, ferrites ezahlukeneyo kunye oxides zetsimbi.